Quick Answer: What Is Excess Processing?

When should I use lean?

Lean focuses on analyzing workflow to reduce cycle time and eliminate waste.

Lean strives to maximize value to the customer while using a few resources as possible.

Six Sigma strives for near perfect results that will reduce costs and achieve higher levels of customer satisfaction..

How can overproduction be prevented?

Avoid overproduction by making things only as quickly as the customer wants. Just-in-time inventory lets you hold the minimum stock required to keep your business running. You can order what you want for your immediate needs and limit overproduction by only producing what is needed, when it is needed.

What is extra processing?

‌ Extra Processing (or over-processing) occurs where unnecessary activities occur in the process, which are not required by the customer and do not add value. In manufacturing, extra processing is often hidden. For example, processes that rely heavily on inspection are unnecessary.

How do you get rid of over processing?

Let’s look at a few techniques that can help you prevent over-processing casualties.Have a clear schedule & work plan. … Establish clear quality standards & stick by them. … Establish the “Final Critic” and move on. … Remember to get signed change orders for any changes.May 22, 2017

What are the 8 deadly wastes?

The 8 deadly lean wastes – DOWNTIMEDefects.Overproduction.Waiting.Not utilizing talent.Transportation.Inventory excess.Motion waste.Excess processing.Aug 12, 2015

What are the 7 wastes in Six Sigma?

The idea is to cut waste across all resources: time, effort, people, processes, inventory, and production. According to Lean Six Sigma, the 7 Wastes are Inventory, Motion, Over-Processing, Overproduction, Waiting, Transport, and Defects. We’ll use the bakery example to demonstrate these wastes in practice.

What are the 7 types of Muda?

The seven wastes are (1) Transport i.e. excess movement of product, (2) Inventory i.e. stocks of goods and raw materials, (3) Motion i.e. excess movement of machine or people, (4) Waiting, (5) Overproduction, (6) Over-processing, and (7) Defects.

What is the difference between TPS and Lean?

TPS represents actual business needs that are common among most businesses, while Lean does not necessarily reflect actual business needs (for example: Maximize Customer Value, Perfect Processes, and Perfect Value).

What are the 8 types of waste?

The 8 wastes of lean manufacturing include:Defects. Defects impact time, money, resources and customer satisfaction. … Excess Processing. Excess processing is a sign of a poorly designed process. … Overproduction. … Waiting. … Inventory. … Transportation. … Motion. … Non-Utilized Talent.

Which waste is also called over processing?

The Waste of Overprocessing Overprocessing is one of the seven wastes of lean manufacturing (or 7 mudas); Overprocessing is adding more value to a product than the customer actually requires such as painting areas that will never be seen or be exposed to corrosion.

What are 7 wastes?

The 7 Wastes of LeanMotion. Motion waste includes those movements (of machine or employee) which are more complicated or difficult than absolutely necessary. … Inventory. … Waiting. … Defects. … Overproduction. … Transportation. … Overprocessing.

What are the 7 lean principles?

The seven Lean principles are:Eliminate waste.Build quality in.Create knowledge.Defer commitment.Deliver fast.Respect people.Optimize the whole.